ADVANCE COURSE IN COMPRESSORE AND STEAM

TURBINE TECHNOLOGY

 

Who Should Attend?

Mechanical & Chemical Engineers, Technicians, Operational Personnel, Maintenance Engineers & Technicians, Safety & Control Technicians, Supervisors & Foremen.

Objective

The Program is designed to give the participants on advance understanding of all the types of Compressors in design, operation, selection, Troubleshooting & their solutions & Maintenance.
To give advance knowledge about Steam Turbines & their update design in Operation, Control & Maintenance. ASME standard will be the issue of selection & design.

Organisation Responsibility

To Design Syllabus for the course, to meet all the requirements described.
To prepare a manual [hard & soft copy]
To Nominate an Instructor who has the expertise & high qualifications in the field.
To apply sophisticated training techniques to enable the participants to develop the required skill.
To schedule the period of the course & the daily time table
To Determine the venue & the date of the course [In-house courses will be negotiable]

Day 1:

0730 – 0800

Registration and welcome

0800 – 1000

Compressor

1. Basic concept & theory of compressor: Fluid mechanics & thermodynamics, & Definition of compressor.

1000 – 1020

Break

1020 – 1220

Types of compressors, Relative comparisons of various compressor types, & Inter-stage seals & balance piston seal.

 

1220 – 1320

Lunch Break

1320 – 1500

2. Compressor characteristics: Centrifugal compressors Slop & stone wall, Surge & off – design operation, Adjustable vanes, Axial compressors & Equipment selection.

1500 – 1520

Break

1520 – 1630

3. Compressor operation & performance testing: Start-up & mechanical field tests, Avoiding surge & liquids, Parallel operation & inlet piping, Instrumentation &

Calculation procedure & sample calculations.

Day 2:

0730-0800

Coffee & Social Meeting

0800-1000

4. Trouble shooting: Common source of test error, Cleaning axial & centrifugal compressors, Inspection of compressor, Economics & field problems & Maintenance check list & trouble shooting guide.

 

1000-1020

Break

1020-1220

5. Compressor installation: Compressor choice & selection, Motors, & Operating pressure reduction.

 

1220-1320

Lunch break

1320-1500

Conventional control of a compressor, Cooling of compressors & compressed air, & Controls & instrumentation.

1500-1520

Break

1520-1630

6. Reciprocating compressor & their applications: Theory of reciprocating compressors, & Characteristics of reciprocating compressors and their selection.

 

Day 3:

0730-0800

Coffee & Social Meeting

0800-1000

Design & materials for reciprocating compressor components, Operation & repair of reciprocating compressors, & Overhaul and repair of reciprocating compressors.

1000-1020

Break.

1020-1220

B Steam Turbine

1. Introduction: Why mechanical drive steam turbines are applied, & Steam turbine fundamentals.

1220-1320

Lunch Break

1320-1500

Over view of steam turbine types & controls, The formation of steam, & Steam turbine classification.

1500-1520

Break.

1520-1630

2. Turbine casing & major stationary components: Casing design & steam admission sections, Steam turbine diaphragms & labyrinth packing, & Bearing for mechanical drive turbines.



Day 4:

0730-0800

Coffee & Social meeting

0800-1000

Rotors for Impulse & Reaction turbines, Turbine blade design overview, & Turbine Auxiliaries.

1000-1020

Break

1020-1220

3. Boiler: Properties of boiler materials, Strength of shell, Boiler fixtures & attachments, Boiler accessories, Boiler operation, & Boiler repairs.

1220-1320

Lunch Break

1320-1500

4. Governors & control systems: Governor system terminology, NEMA classifications, & PG Governors & electronic governors.

1500-1520

Break.

1520-1630

5. Steam turbine accessories: Boiler feed pump, Economizers, Feed water & deaeration, treatment methods, regulator, & Injectors & safety valves.

 

Day 5:

0730-0800

Coffee & social meeting

0800-1000

6. Steam turbine troubleshooting & maintenance: Consideration of turbine steam path maintenance strategy, Steam path component alignment and stage spatial requirements, & Steam path damage induced by water.

1000-1020

Break

1020-1220

Operational events giving rise to steam path damage, Steam oath damage and deterioration from material property degradation and contaminants, & Operating damage mechanisms and refurbishment techniques for stationary components and rotating blades.

1220-1320

Lunch break

1320-1500

Seals, glands and sealing system, Quality assurance for replacement and refurbished steam-turbine components, & The manufacture and inspection requirements of steam turbine blades.

 

1500-1520

Break

1520-1600

Ending the course ceremony, certificates & evaluation of the course